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Gun Metal commonly referred as Red Brass in USA, is an alloy of Copper, Zinc, Tin and Lead. In quantitative terms, this alloy is the largest application group of tin bronze family. Since ancient history, it has found a prominent place due to the ease of casting, good strength and corrosion resistance. The lead content improves the machining and gliding properties along with increased pressure tightness while Zinc improves its castability. Gun Metal is ideal for universal use and can be combined as required with all known installation materials like Copper, Steel and Plastic.
C83600 is a leaded brass alloy also known as 85 metal or 85/5/5/5. C83600 is the widely used alloy from this family because of the high ductility, good casting qualities and ease of machining. The good thermal and electrial conductivity, good corrosion resistance makes it ideal for sea water pumps and ship components, working under low loads.
| ELEMENT | Copper | Aluminium | Iron | Nickel | Zinc | Lead | Tin | Silicon | Sulphur | Antimony | Phosphorus |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Min (%) | 84.00 | - | - | - | 4.00 | 4.00 | 4.00 | - | - | - | - |
| Max (%) | 86.00 | 0.005 | 0.30 | 1.00 | 6.00 | 6.00 | 6.00 | 0.005 | 0.08 | 0.25 | 1.50 |
Note: Ni includes Co; Cu+ named elements >= 99.5%; Unless otherwise noted, single values represent maximums.
AEPL has implemented a quality system for Copper Based Alloys where all processes are monitored from start to finish i.e. from procurement of raw material, their combination, manufacturing processes, measurement and chemical analysis. We maintain our own laboratory with calibrated equipments to ensure delivery of certified ingots as per International Standards and satisfy clients' requirements. The equipment includes Optical Emission Spectrometer which uses arc and spark excitation technology. Samples of test reports are available upon request.
AEPL manufactures and supplies Copper Alloys products to Domestic as well as International Markets. Located at a single site, our smaller foundries are equipped to use in-house certified ingots and create complex shapes of Copper alloy castings and turn them into finished components using Drilling, Grinding and CNC turning centres.
| LG2 | LTB2 | 85/5/5/5 Bronze | CuSn5Pb5Zn5 |
|---|
| soldering | brazing | machinability rating |
|---|---|---|
| EXCELLENT | GOOD | 84 |
| Casting Attribute | Level |
|---|---|
| CASTING YIELD | HIGH |
| DROSSING | LOW |
| FLUIDITY | MEDIUM |
| GASSING | MEDIUM |
| product category | product | reason |
|---|---|---|
ARCHITECTURE: |
Ornamental Fixtures. | Appearance, Castability, Corrosion Resistance, Moderate Strength. |
BUILDERS HARDWARE: |
Hardware. | Appearance, Corrosion Resistance, Moderate Strength. |
BUILDING: |
Cooling Equipment, Heating Equipment, Lightning Protection, Trowels for Cement Working. | Thermal Conductivity, Corrosion Resistance, Moderate Strength, Electrical Conductivity, Oxidation Resistance, Wear Resistance. |
ELECTRICAL: |
Electrical Equipment,Electrical Hardware, Switches. | Electrical Conductivity, Thermal Conductivity, Corrosion Resistance, Moderate Strength, Corrosion Resistance to Fresh Water. |
FASTENERS: |
Large Hold Down Screws. | Corrosion Resistance, Good Machinability, Moderate Strength. |
INDUSTRIAL: |
Air Actuators, Bearing Segments for Steel Industry, Bearings, Bushings, Couplings, Furnaces, Handles for Dental Equipment, Impellers, Low Pressure Valves, Pressure Blocks for Steel Industry, Printing Presses, Pump Fixtures, Pump Parts, Pumps, Rings, Small Gears, Transducer Housings, Valve Bodies, Valve Bodies for the Water Meter Industry, Valves, Valves for the Water Meter Industry. | Corrosion Resistance, Good Machinability , Moderate Strength, Pressure Tight, Wear Resistance, Thermal Conductivity, Appearance, Ductility. |
MARINE: |
Marine Products, Parts for Boats. | Corrosion Resistance, Corrosion Resistance to Salt Water, Wear Resistance, Moderate Strength, Corrosion Resistance to Salt Water. |
PLUMBING: |
Faucets, Fixtures, Pipe Fittings. | Appearance, Corrosion Resistance, Moderate Strength, Wear Resistance. |
