C-36000 : FREE MACHINING BRASS

DESCRIPTION

Free Cutting Brass is commonly known as leaded brass which contains 56 to 63 % of Copper, 2 to 3.50 % Lead, and balance Zinc. Free Machining Brass refers to the alloys "Machinability". Machinability is a catch term that measures the ease with which a metal can be drilled, turned, cut or machined. Free machining brass sets the standard by which the machinability of other alloys is measured. The usage of Free Cutting Brass ensures cost-effectiveness via the application of close-tolerance manufacturing techniques and reducing tooling costs. Apart from these benefits, the high value of any process scrap can be used to reduce the production costs significantly.


C36000 Brass or CDA 360 Brass is one of the most popular copper alloys used today. With a Machinability rating of 100%, it sets the standard against which all other alloys are measured. Good strength and ductility are combined with excellent corrosion resistance and superb machinability. C36000 alloy is frequently used in high machining applications that require drilling, turning and milling due to its excellent Machinability.


CHEMICAL COMPOSITION :

ELEMENT Copper Iron Zinc Lead Other Impurities
Min (%) 60.00 - Balance 2.50 -
Max (%) 63.00 0.35 3.00 0.50

Adinath produces C-38500, CW603N, CW609N, CW614N, CZ121PB3, CZ124, C3601, C3602, C3603, C3604, IS:319 Gr-I, IS:319 Gr-II, CuZn39Pb3, Free Machining Brass alloy in the form of Extruded Rods in different shapes & sizes.


SHAPES :

Solid Round Bars

Size Range: Dia 10 mm to 120 mm

Solid Hex Bars

Size Range: A/F 10 mm to 100 mm

Solid Square Bars

Size Range: A/F 10 mm to 90 mm

Solid Rectangle Bars

Size Range: A/F 10 x 12 mm to 100 x 50 mm

Hollow Bars

Outer Diameter : In Round, Hex & Square.

Size Range : 30 mm to 120 mm

Inner Diameter (Round):

Size Range : 20 mm to 80 mm

Profiles & Sections

As per Customers' Drawing

Bar Length

Length: Up to 4 Meters

Delivery Condition: As Extruded or Cold Drawn.

STRAIGHT KNURLING

CROSS KNURLING

Straight Knurling & Cross Knurling will be available upon shape & size Feasibility of Brass Rod


CONTROLS:

AEPL's Quality Management System ensures documented process controls from start to finish. Material identification and inspection are carried out in all stages of production.

SCRAP FORM

Chemical check by Handheld analyzers.

MOLTEN METAL

Pyrometers and Optical Emission Spectrometer

BILLET FORM

Identification by Punching Heat Codes

RODS FORM

Tag allocation by Heat Number/Order codes as it moves down the production line

FINAL INSPECTION

Mechanical Testing - Tensile Strength, Elongation and Hardness

DISPATCH

Handling, Processing and Packaging Procedures to ensure delivery in prime condition

All bars manufactured at AEPL are supplied with full certifications helping us to deliver the exact specification demanded by our specific customer base.


VALUE ADDED SERVICES :

AEPL manufactures and supplies Copper Alloys Extruded Bars to Domestic as well as International Markets. Our customer base has a key advantage since our Foundries, Laboratories, Extrusion Mill, Shell Mouldings and CNC Machine shop are all located on a single site, which eliminates waste and allows excellent quality control at each stage. Our ability to reclaim swarf and machined chips allows us to offer competitive pricing for the parts that we either extrude or cast. For further details, please visit the below link.


MECHANICAL PROPERTIES :

Range (mm) UTS Min (Mpa) PS Min (Mpa) Elongation Min (%) Hardness (HRB)
Over 4 to 12 Incusive 395 170 7 -
Over 12 to 25 Inclusive 380 170 10 60 to 80
Over 25 to 50 Inclusive 345 140 15 55 to 75
Over 50 to 75 Inclusive 310 105 20 45 to 70
Range (mm) UTS Min (Mpa) PS Min (Mpa) Elongation Min (%) Hardness (HRB)
Over 4 to 12 Inclusive 395 170 7 -
Over 12 to 25 Inclusive 380 170 10 55 to 80
Over 25 to 50 Inclusive 345 140 15 45 to 80
Over 50 to 75 Inclusive 310 105 20 40 to 65
Range (mm) UTS Min (Mpa) PS Min (Mpa) Elongation Min (%) Hardness (HRB)
Over 4 to 12 Inclusive 395 170 7 -
Over 12 to 25 Inclusive 380 170 10 55 to 80
Over 25 to 50 Inclusive 345 140 15 45 to 80
Over 50 to 60 Inclusive 310 105 20 40 to 65
Range (mm) UTS Min (Mpa) PS Min (Mpa) Elongation Min (%) Hardness (HRB)
Thikness Over 3 to 12 Inclusive 345 170 10 45 to 85
Width Over 4 to 25 Inclusive
Thikness Over 3 to 12 Inclusive 310 115 15 35 to 70
Width Over 25 to 70 Inclusive
Thikness Over 12 to 50 Inclusive 310 115 15 40 to 80
Width Over 4 to 50 Inclusive
Thikness Over 12 to 50 Inclusive 275 105 20 35 to 70
Width Over 50 to 70 Inclusive

FABRICATION PROPERTIES :

SOLDERING BRAZING MACHINABILITY RATING
EXCELLENT GOOD 100

TYPICAL USES :

product category DESCRIPTION
ARCHITECTURE : Terrazzo Strip.
AUTOMOTIVE : Sensor Bodies, Thermostat Parts, Fluid Connectors, Threaded Inserts for Plastic.
BUILDERS HARDWARE: Lock Bodies, Fittings, Hardware.
CONSUMER : Hot Combs (to Straighten Hair), Fasteners, Screws, Nuts, Bolts.
INDUSTRIAL: Faucet Components, Pinions, Automatic Screw Machine Parts, Pneumatic Fittings, Gears, Nozzles, Valve Stems, Valve Trim, Valve Seats, Gauges, Fluid Connectors, Screw Machine Products, Adapters, Unions.
PLUMBING: Faucet Stems, Plumbers’ Brass Goods, Faucet Seats, Plumbing Fittings.
FASTENERS : Bolts, Nuts, Screws.

STANDARD PACKAGING :

WOODEN BOX
HESSIAN CLOTH
PIPE PACKING