C-48500 : NAVAL BRASS "HIGH LEADED"

DESCRIPTION

Naval Brass, as the name indicates, were originally developed for sea water service applications since it is a hard and durable material that provides excellent corrosion resistance, hot workability, and hot forgeability. Majority of the grades falling under Naval Brass are considered Lead Free products with Lead content around 0.20%. The usage of Naval Brass is not limited to Marine products, but also in bushings, valve stems, fasteners and wear strip because of its higher tensile strength and wear resistance properties. Tin is used in Naval Brass which slow down dezincification and can also control the rate of corrosion to allow acceptable practical service lives for marine products.


C48500 Naval Brass alloys is also referred as High Leaded Naval Brass noted for its machinability and resistance to wear, fatigue, galling and stress corrosion cracking. Due to the presence of higher percentage of lead, this alloy has poor cold forming ability. C48500 is suitable for valve stems, machined bearings and marine hardware products.


CHEMICAL COMPOSITION :

ELEMENT Copper Tin Lead Iron Zinc Other Impurities
Min (%) 59.00 0.50 1.30 - Balance -
Max (%) 62.00 1.00 2.20 0.10 0.40


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SHAPES :

Solid Round Bars

From: Dia 7 mm up to 120 mm.

Solid Hex Bars

From: A/F 7 mm up to 100 mm.

Solid Square Bars

From: A/F 7 mm up to 90 mm.

Solid Rectangle Bars

From: A/F 7 x 10 mm up to 100 x 50 mm.

Hollow Bars

Outer Diameter: In Round, Hex & Square.

From: 30 mm up to 120 mm.

Inner Diameter (Round):

From: 20 mm up to 80 mm.

Profiles & Sections.

As per Customers' Drawing.

Bar Length

Length: Up to 4 Meters.

Delivery Condition: As Extruded or Cold Drawn.

STRAIGHT KNURLING

CROSS KNURLING

Straight Knurling & Cross Knurling will be available upon shape & size Feasibility of Brass Rod


CONTROLS:

AEPL's Quality Management System ensures documented process controls from start to finish. Material identification and inspection are carried out in all stages of production.

SCRAP FORM

Chemical check by Handheld analyzers.

MOLTEN METAL

Pyrometers and Optical Emission Spectrometer.

BILLET FORM

Identification by Punching Heat Codes.

RODS FORM

Tag allocation by Heat Number/Order codes as it moves down the production line.

FINAL INSPECTION

Mechanical Testing - Tensile Strength, Elongation and Hardness.

DISPATCH

Handling, Processing and Packaging Procedures to ensure delivery in prime condition.

All bars manufactured at AEPL are supplied with full certifications helping us to deliver the exact specification demanded by our specific customer base.


VALUE ADDED SERVICES :

AEPL manufactures and supplies Copper Alloys Extruded Bars to Domestic as well as International Markets. Our customer base has a key advantage since our Foundries, Laboratories, Extrusion Mill, Shell Mouldings and CNC Machine shop are all located on a single site, which eliminates waste and allows excellent quality control at each stage. Our ability to reclaim swarf and machined chips allows us to offer competitive pricing for the parts that we either extrude or cast. For further details, please visit the below link.


MECHANICAL PROPERTIES :

Range (mm) UTS Min (MPa) PS Min (MPa) Elongation Min (%) Hardness (HRB)
3 to 12 415 185 12 -
12 to 25 Incl. 415 185 12 65-85
25 to 50 Incl. 400 180 20 60-85
50 to 75 Incl. 370 170 20 60-85
Range (mm) UTS Min (MPa) PS Min (MPa) Elongation Min (%) Hardness (HRB)
3 to 12 415 185 12 -
12 to 25 Incl. 415 185 12 65-85
25 to 50 Incl. 400 180 20 60-85
50 to 70 Incl. 370 170 20 60-85
Range (mm) UTS Min (MPa) PS Min (MPa) Elongation Min (%) Hardness (HRB)
3 to 12 415 185 12 -
12 to 25 Incl. 415 185 12 65-85
25 to 50 Incl. 400 180 20 60-85
50 to 70 Incl. 370 170 20 60-85
Range (mm) UTS Min (MPa) PS Min (MPa) Elongation Min (%) Hardness (HRB)
Thickness 3 to 12 Incl. 415 185 12 -
12 to 25 Incl. 415 185 12 65 - 85
25 to 50 Incl. 400 180 20 60 - 85

FABRICATION PROPERTIES :

soldering brazing machinability rating
EXCELLENT GOOD 70

TYPICAL USES :

product category DESCRIPTION
MARINE: Marine Hardware, Seawater Valve Stems.
INDUSTRIAL: Gears, Light Bearings, Screw Machine Parts, Valve Stems.
FASTENERS: Fasteners.

STANDARD PACKAGING :

WOODEN BOX
HESSIAN CLOTH
PIPE PACKING