CZ132 : DZR LEADED BRASS/ ARSENICAL BRASS

DESCRIPTION

Leaded brasses set the standard by which the machinability of other materials is judged and is also available in a very wide variety of product forms and sizes to allow minimum machining to finished dimensions. Leaded brass is used for its excellent machinability, good strength and atmospheric corrosion resistance. While all brasses are intrinsically easy to machine, the addition of small amounts of lead to brasses further improves this property. Lead acts as a lubricant decreasing the friction coefficient between the tool and the material, creating discontinuities that promote the chip fragmentation, reducing the cutting force and the tool wear rate. Brasses can contain up to 3.5 percent in lead contents, and are classified as low, medium, or high-leaded.


CZ132 or DZR Brass is the standard alloy for resistance to dezincification. This alloy is also known as Leaded Arsenical Brass which was developed for the production of components which can withstand contact with sea water and aggressive environments. CZ132 offers good strength, high machinability and ductility and can be easily hot forged. DZR Brass is ideal for water fittings produced by the way of hot stamping and machining.


CHEMICAL COMPOSITION :

ELEMENT Copper Iron Tin Arsenic Zinc Lead Other Impurities
Min (%) Balance - - 0.08 35.00 1.70 -
Max (%) 0.20 0.20 0.15 37.00 2.80 0.50

Adinath produces C-33500, C-34000, C-34200, C-34500, C-35000, C-35300, C-35330, C-36300, C-36500, C-37000, C-37100, C-3712, CW601N, CW602N, CW604N, CW605N, CW606N, CW607N, CW610N, CW611N, CW621N, CW622N, CW623N, CW624N, CZ119, CZ130, DTD:627, IS:319 Gr-III, Leaded Brass alloy in the form of Extruded Rods in different shapes & sizes.


SHAPES :

Solid Round Bars

From: Dia 8 mm up to 120 mm

Solid Hex Bars

From: A/F 10 mm up to 100 mm

Solid Square Bars

From: A/F 10 mm up to 90 mm

Solid Rectangle Bars

From: A/F 10 x 12 mm up to 100 x 50 mm

Hollow Bars

Outer Diameter : In Round, Hex & Square.

From : 30 mm up to 120 mm

Inner Diameter (Round):

From : 20 mm up to 80 mm

Profiles & Sections

As per Customers' Drawing

Bar Length

Length: Up to 4 Meters

Delivery Condition: As Extruded or Cold Drawn.

STRAIGHT KNURLING

CROSS KNURLING

Straight Knurling & Cross Knurling will be available upon shape & size Feasibility of Brass Rod


CONTROLS:

AEPL's Quality Management System ensures documented process controls from start to finish. Material identification and inspection are carried out in all stages of production.

SCRAP FORM

Chemical check by Handheld analyzers.

MOLTEN METAL

Pyrometers and Optical Emission Spectrometer

BILLET FORM

Identification by Punching Heat Codes

RODS FORM

Tag allocation by Heat Number/Order codes as it moves down the production line

FINAL INSPECTION

Mechanical Testing - Tensile Strength, Elongation and Hardness

DISPATCH

Handling, Processing and Packaging Procedures to ensure delivery in prime condition

All bars manufactured at AEPL are supplied with full certifications helping us to deliver the exact specification demanded by our specific customer base.


VALUE ADDED SERVICES :

AEPL manufactures and supplies Copper Alloys Extruded Bars to Domestic as well as International Markets. Our customer base has a key advantage since our Foundries, Laboratories, Extrusion Mill, Shell Mouldings and CNC Machine shop are all located on a single site, which eliminates waste and allows excellent quality control at each stage. Our ability to reclaim swarf and machined chips allows us to offer competitive pricing for the parts that we either extrude or cast. For further details, please visit the below link.


MECHANICAL PROPERTIES :

Range (mm) UTS Min (N/mm2) PS Min (N/mm2) Elongation Min (%) Hardness (HRB)
Over 6 to 18 Inclusive 380 - 20 -
Over 18 to 40 Inclusive 350 - 22 -
Over 40 to 75 Inclusive 350 - 25 -
Range (mm) UTS Min (N/mm2) PS Min (N/mm2) Elongation Min (%) Hardness (HRB)
Over 6 to 18 Inclusive 380 - 20 -
Over 18 to 40 Inclusive 350 - 22 -
Over 40 to 70 Inclusive 350 - 25 -
Range (mm) UTS Min (N/mm2) PS Min (N/mm2) Elongation Min (%) Hardness (HRB)
Over 6 to 18 Inclusive 380 - 20 -
Over 18 to 40 Inclusive 350 - 22 -
Over 40 to 60 Inclusive 350 - 25 -
Range (mm) UTS Min (N/mm2) PS Min (N/mm2) Elongation Min (%) Hardness (HRB)
Thikness Over 6 to 18 Inclusive 380 - 20 -
Over 18 to 40 Inclusive 350 - 22 -
Over 40 to 50 Inclusive 350 - 25 -

FABRICATION PROPERTIES :

SOLDERING BRAZING MACHINABILITY RATING
EXCELLENT GOOD 75

TYPICAL USES :

product category DESCRIPTION
PLUMBING: Plumbers' Brass Goods, Plumbing Fittings.

STANDARD PACKAGING :

WOODEN BOX
HESSIAN CLOTH
PIPE PACKING