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Forgings made from Copper based alloys offer a number of advantages over products made by other processes. Hot forgings are used in virtually every industry: pipe fittings, domestic faucets, radiator valves, gas appliances, window and door hardware being merely a few typical examples of the products which can be manufactured by this process. Good tolerances are maintained during forgings, minimizing the need for machining during the final component production, while the severely wrought structure ensures high mechanical properties. As a result of hot working, forged materials have superior density and freedom from flaws.
CuZn38Pb1 contains similar Copper content as CuZn38Pb2, but with lesser amount of Lead. This alloy is suitable for hot working and has good machinability. It is primarily used in the manufacturing of machined tubular parts.
| ELEMENT | Copper | Aluminium | Iron | Nickel | Zinc | Lead | Tin | Other Impurities |
|---|---|---|---|---|---|---|---|---|
| Min (%) | 60.00 | - | - | - | Balance | 0.80 | - | - |
| Max (%) | 61.00 | 0.05 | 0.20 | 0.30 | 1.60 | 0.20 | 0.20 |
From: Dia 10 mm up to 120 mm.
From: A/F 10 mm up to 100 mm.
From: A/F 10 mm up to 90 mm.
From: A/F 10 x 12 mm up to 100 x 45 mm.
Outer Diameter: In Round, Hex & Square.
From: 30 mm up to 120 mm.
Inner Diameter (Round):
From: 20 mm up to 80 mm.
As per Customers' Drawing.
Length: Up to 4 Meters
Delivery Condition: As Extruded or Cold Drawn.
Straight Knurling & Cross Knurling will be available upon shape & size Feasibility of Brass Rod
AEPL's Quality Management System ensures documented process controls from start to finish. Material identification and inspection are carried out in all stages of production.
Chemical check by Handheld analyzers.
Pyrometers and Optical Emission Spectrometer.
Identification by Punching Heat Codes.
Tag allocation by Heat Number/Order codes as it moves down the production line.
Mechanical Testing - Tensile Strength, Elongation and Hardness.
Handling, Processing and Packaging Procedures to ensure delivery in prime condition.
All bars manufactured at AEPL are supplied with full certifications helping us to deliver the exact specification demanded by our specific customer base.
AEPL manufactures and supplies Copper Alloys Extruded Bars to Domestic as well as International Markets. Our customer base has a key advantage since our Foundries, Laboratories, Extrusion Mill, Shell Mouldings and CNC Machine shop are all located on a single site, which eliminates waste and allows excellent quality control at each stage. Our ability to reclaim swarf and machined chips allows us to offer competitive pricing for the parts that we either extrude or cast. For further details, please visit the below link.
| Range (mm) | UTS Min (N/mm2) | PS Min (N/mm2) | Elongation Min (%) | Hardness (HRB) |
|---|---|---|---|---|
| Over 2 to 40 Inclusive | 410 | 230 | 12 | - |
| Range (mm) | UTS Min (N/mm2) | PS Min (N/mm2) | Elongation Min (%) | Hardness (HRB) |
|---|---|---|---|---|
| Over 2 to 35 Inclusive | 410 | 230 | 12 | - |
| Range (mm) | UTS Min (N/mm2) | PS Min (N/mm2) | Elongation Min (%) | Hardness (HRB) |
|---|---|---|---|---|
| Over 2 to 35 Inclusive | 410 | 230 | 12 | - |
| SOLDERING | BRAZING | MACHINABILITY RATING |
|---|---|---|
| EXCELLENT | FAIR | 85 |
| product category | DESCRIPTION |
|---|---|
CONSUMER :  |
Key Blanks. |
INDUSTRIAL: |
Condenser Tube, Condenser Tube Plates, Engraving Plates, Heat Exchanger Baffles, Heat Exchanger Plates, Support Sheets. |
BUILDERS: |
Builders Hardware, Butts, Hinges. |
