CW612N : FORGING BRASS

DESCRIPTION

Forgings made from Copper based alloys offer a number of advantages over products made by other processes. Hot forgings are used in virtually every industry: pipe fittings, domestic faucets, radiator valves, gas appliances, window and door hardware being merely a few typical examples of the products which can be manufactured by this process. Good tolerances are maintained during forgings, minimizing the need for machining during the final component production, while the severely wrought structure ensures high mechanical properties. As a result of hot working, forged materials have superior density and freedom from flaws.


CW612N is an high copper content alloy which has excellent hot deformability characteristic and good combination of strength and corrosion resistance. Commonly known as engraving brass, it has excellent free cutting properties due to the addtion of lead. It is recommended where high flow smoothness is required along with further machining.


CHEMICAL COMPOSITION :

ELEMENT Copper Aluminium Iron Nickel Zinc Lead Tin Other Impurities
Min (%) 59.00 - - - Balance 1.60 - -
Max (%) 60.00 0.05 0.30 0.30 2.50 0.30 0.20

Adinath produces BS-218, C-36500, C-37000, C-37700, C3771, C-37710, C-38000, CuZn38Pb1, CuZn38Pb2, CuZn40Pb2, CW608N, CW617N, CZ122, CZ128, CZ129, CZ131, IS:6912 FLB, IS:8737, Forging Brass alloy in the form of Extruded Rods in different shapes & sizes.


SHAPES :

Solid Round Bars

From: Dia 10 mm up to 120 mm.

Solid Hex Bars

From: A/F 10 mm up to 100 mm.

Solid Square Bars

From: A/F 10 mm up to 90 mm.

Solid Rectangle Bars

From: A/F 8 x 10 mm up to 100 x 50 mm.

Hollow Bars

Outer Diameter: In Round, Hex & Square.

From: 30 mm up to 120 mm.

Inner Diameter (Round):

From: 20 mm up to 80 mm.

Profiles & Sections.

As per Customers' Drawing.

Bar Length

Length: Up to 4 Meters

Delivery Condition: As Extruded or Cold Drawn.

STRAIGHT KNURLING

CROSS KNURLING

Straight Knurling & Cross Knurling will be available upon shape & size Feasibility of Brass Rod


CONTROLS:

AEPL's Quality Management System ensures documented process controls from start to finish. Material identification and inspection are carried out in all stages of production.

SCRAP FORM

Chemical check by Handheld analyzers.

MOLTEN METAL

Pyrometers and Optical Emission Spectrometer.

BILLET FORM

Identification by Punching Heat Codes.

RODS FORM

Tag allocation by Heat Number/Order codes as it moves down the production line.

FINAL INSPECTION

Mechanical Testing - Tensile Strength, Elongation and Hardness.

DISPATCH

Handling, Processing and Packaging Procedures to ensure delivery in prime condition.

All bars manufactured at AEPL are supplied with full certifications helping us to deliver the exact specification demanded by our specific customer base.


VALUE ADDED SERVICES :

AEPL manufactures and supplies Copper Alloys Extruded Bars to Domestic as well as International Markets. Our customer base has a key advantage since our Foundries, Laboratories, Extrusion Mill, Shell Mouldings and CNC Machine shop are all located on a single site, which eliminates waste and allows excellent quality control at each stage. Our ability to reclaim swarf and machined chips allows us to offer competitive pricing for the parts that we either extrude or cast. For further details, please visit the below link.


MECHANICAL PROPERTIES :

Range (mm) UTS Min (N/mm2) PS Min (N/mm2) Elongation Min (%) Hardness (HRB)
Over 2 to 40 Inclusive 410 230 12 -
Range (mm) UTS Min (N/mm2) PS Min (N/mm2) Elongation Min (%) Hardness (HRB)
Over 2 to 35 Inclusive 410 230 12 -
Range (mm) UTS Min (N/mm2) PS Min (N/mm2) Elongation Min (%) Hardness (HRB)
Over 2 to 35 Inclusive 410 230 12 -

FABRICATION PROPERTIES :

SOLDERING BRAZING MACHINABILITY RATING
EXCELLENT GOOD 80

TYPICAL USES :

product category DESCRIPTION
BUILDERS HARDWARE: Decorative Knobs, Door Handles, Furniture Hardware.
BUILDERS: Valve Bodies for Refrigeration, Chemicals.
CONSUMER : Golf Putters, Valve Bodies for Agricultural Spray Tanks, Valve Bodies for Scuba & Propane Spray Tanks.
ELECTRICAL: Covers, Fuse Bodies.
INDUSTRIAL: Forgings and Pressings of All Kinds, Valve Components.

STANDARD PACKAGING :

WOODEN BOX
HESSIAN CLOTH
PIPE PACKING