CW509L : LEAD FREE BRASS

DESCRIPTION

Lead Free Brass also known as Yellow Brass or Muntz Metal comes with about 60% Copper, 40% Zinc and minor traces of other impurities. Due to the specific mixture of different metals, this alloy is highly resistant to corrosion in the high seas. Because of its cost effective nature and incredible durability, it has grown past its original maritime use to architectural, plumbing and industrial applications.


CW509L is a high copper and lead free alloy with a nominal level of impurities. It is used as a cost effective replacement for leaded machining brass when lead content is required less than 0.10%, with conditions of no higher demand of mechanical properties and corrosion resistance. Also known as "Muntz Metal", this alloy offers excellent hot working properties for corrosion-resistant machine parts.


CHEMICAL COMPOSITION :

ELEMENT Copper Aluminium Iron Nickel Zinc Lead Tin Other Impurities
Min (%) 59.00 - - - Balance - - -
Max (%) 61.50 0.05 0.20 0.30 0.20 0.20 0.20

Adinath produces C-27000, C-27200, C-27400, C-27450, C-28500, CuZn35, CuZn36, CuZn37, CuZn40, CuZn42, CW507L, CW508L, CW510L, CW511L, CZ108, CZ109, IS:4170, IS:4413, Lead Free Brass alloy in the form of Extruded Rods in different shapes & sizes.


SHAPES :

Solid Round Bars

From :Dia 8 mm up to 120 mm.

Solid Hex Bars

From :A/F 10 mm up to 100 mm.

Solid Square Bars

From : A/F 10 mm up to 90 mm.

Solid Rectangle Bars

From :A/F 10 x 12 mm up to 100 x 50 mm.

Hollow Bars

Outer Diameter : In Round, Hex & Square.

From : 30 mm up to 120 mm.

Inner Diameter (Round):

From : 20 mm up to 80 mm.

Profiles & Sections

As per Customers' Drawing.

Bar Length

Length: Up to 4 Meters

Delivery Condition:As Extruded or Cold Drawn

STRAIGHT KNURLING

CROSS KNURLING

Straight Knurling & Cross Knurling will be available upon shape & size Feasibility of Brass Rod


CONTROLS:

AEPL's Quality Management System ensures documented process controls from start to finish. Material identification and inspection are carried out in all stages of production.

SCRAP FORM

Chemical check by Handheld analyzers.

MOLTEN METAL

Pyrometers and Optical Emission Spectrometer

BILLET FORM

Identification by Punching Heat Codes

RODS FORM

Tag allocation by Heat Number/Order codes as it moves down the production line

FINAL INSPECTION

Mechanical Testing - Tensile Strength, Elongation and Hardness

DISPATCH

Handling, Processing and Packaging Procedures to ensure delivery in prime condition

All bars manufactured at AEPL are supplied with full certifications helping us to deliver the exact specification demanded by our specific customer base.


VALUE ADDED SERVICES :

AEPL manufactures and supplies Copper Alloys Extruded Bars to Domestic as well as International Markets. Our customer base has a key advantage since our Foundries, Laboratories, Extrusion Mill, Shell Mouldings and CNC Machine shop are all located on a single site, which eliminates waste and allows excellent quality control at each stage. Our ability to reclaim swarf and machined chips allows us to offer competitive pricing for the parts that we either extrude or cast. For further details, please visit the below link.


MECHANICAL PROPERTIES :

Range (mm) UTS (MPa) PS Min (MPa) Elongation Min (%) Hardness (HRB)
Over 2 to 40 Inclusive 410 230 10 -
Range (mm) UTS (MPa) PS Min (MPa) Elongation Min (%) Hardness (HRB)
Over 3 to 35 Inclusive 410 230 10 -
Range (mm) UTS (MPa) PS Min (MPa) Elongation Min (%) Hardness (HRB)
Over 3 to 35 Inclusive 410 230 10 -

FABRICATION PROPERTIES :

SOLDERING BRAZING MACHINABILITY RATING
EXCELLENT EXCELLENT 40

TYPICAL USES :

product category DESCRIPTION
ACRCHITECTURE : Grillwork, Handrails.
BUILDERS HARDWARE: Finish Hardware, Hinges, Kick Plates, Locks, Push Plates, Stencils.
FASTENERS : Eyelets, Fasteners, Grommets, Pins, Rivets, Screws.
INDUSTRIAL: Bead Chain, Chain, Springs.

STANDARD PACKAGING :

WOODEN BOX
HESSIAN CLOTH
PIPE PACKING